Skip to main content

The journey toward decarbonization has gained significant momentum in recent years, but there are still numerous challenges and opportunities for industries relying on thermal solutions. As businesses navigate this complex landscape, understanding key trends and practical approaches becomes essential for making sustainable decisions that contribute to significant carbon footprint reduction.


 

The Biggest Payback

 

The simplest, most obvious decarbonization solution with the most significant payback today is combined heating and cooling. Refrigeration systems create waste heat during operation that is usually just vented outside, unused. Instead of wasting this valuable thermal energy, businesses should bring it back inside and make it usable. This approach maximizes existing infrastructure while minimizing carbon emissions.

 

What makes combined heating and cooling so compelling is its immediate applicability across virtually every industry with refrigeration needs. From supermarkets and food processing facilities to ice rinks and pharmaceutical operations, the fundamental physics remains the same: every BTU removed during refrigeration can potentially offset a BTU that would otherwise be generated by fossil fuel combustion.

 

The beauty lies in the simplicity – you're not adding new energy demand to the system, you're simply redirecting energy that already exists, transforming waste into a valuable resource that simultaneously reduces both operating costs and carbon footprint.

 

 

Different Industries, Different Journeys

 

Industries are moving at different speeds toward decarbonization, with each facing unique challenges.

 

 

Ice Rinks

Ice Rinks

Municipalities are highly concerned about reaching their decarbonization goals and are notably proactive in seeking solutions. There are numerous federal and provincial incentives to help them achieve these goals. However, challenges like technical limitations, energy-intensive installations, and lack of consumer education can lead to business-as-usual scenarios. 

Food and Beverage Industry

Food and Beverage Industry

The primary challenge here is often a lack of capital or capital effectiveness. Despite having dedicated team members like sustainability managers responsible for reducing carbon footprints, their efforts are sometimes hindered by insufficient funding, leading to a continuation of business as usual.

District Energy

District Heating and Cooling

This market is among the most active in decarbonization efforts. Cities, utility providers, universities, and college campuses are driven by carbon footprint reduction goals. The younger generation is especially enthusiastic about pushing for change, and many organizations have already embarked on transformation journeys with ongoing projects to reduce their carbon footprint.

 

 

 

Evolving Decision-Making for Carbon Reduction

 

Successfully reducing carbon emissions requires a shift in the decision-making process. Key aspects to consider include:

 

  • Comprehensive Financial Models: Many decision-makers rely on simple payback calculations or return on investment metrics. This approach is no longer adequate. Instead, consider net present value (NPV) and cash flow curves for a clearer vision of whether a decision makes financial sense.

 

  • End-of-Life Equipment Planning: Rather than waiting for equipment to break down before replacing it with the exact same thing, plan ahead. Include equipment replacement in your financial calculations and consider upgrading to more efficient alternatives that further your carbon reduction goals.

 

  • Utility Pricing and Availability: While this is less relevant in Canada than in places like Europe, the ability to switch between different energy providers or types based on availability and pricing is an important consideration.

 

  • Diversified Energy Sources: Consider where your energy comes from and explore options for diversification.

 

  • Internal Carbon Pricing: Even if government carbon taxes change (as they have in Canada recently), the concept of assigning a price to a carbon footprint remains valuable for decision-making. Many organizations now include artificial costs for carbon emissions in their financial equations.

 

Low-Hanging Fruit: Quick Wins for Decarbonization

 

For companies looking to make immediate progress, several approaches offer significant returns with minimal effort. These strategic interventions can deliver measurable carbon reduction while providing strong financial returns, making them ideal starting points for any decarbonization journey.

 

1. Replace End-of-Life Equipment

 

When heating equipment using fossil fuels reaches the end of its operational life, this presents a prime opportunity to shift toward cleaner alternatives rather than simply replacing like-for-like. This approach transforms a necessary capital expenditure into a strategic carbon reduction investment.

 

Consider the total cost of ownership beyond the initial purchase price. Modern heat pump systems, for instance, may have higher upfront costs but deliver substantial operational savings through reduced fuel consumption and lower maintenance requirements.

 

The key is timing your assessment before equipment failure forces rushed decisions. Develop a replacement schedule that allows for proper evaluation of alternatives, securing incentives, and coordinating with other facility improvements for maximum efficiency gains.

 

2. Utilize Waste Heat

Most industrial refrigeration systems operate by removing heat from one area and rejecting it to the atmosphere, essentially throwing away valuable thermal energy. This waste heat represents one of the most cost-effective decarbonization opportunities available, often delivering payback periods of two to three years.

By capturing and redirecting this thermal energy through heat recovery systems, facilities can significantly reduce their reliance on fossil fuel-based heating.

The implementation is often straightforward: install heat exchangers and distribution piping to redirect waste heat where it's needed. This recovered energy can reduce the size and operational requirements of existing fossil fuel equipment, creating a cascading effect of efficiency improvements throughout your thermal systems.

 

3. Improve Equipment Efficiency

When equipment reaches end-of-life, the efficiency improvements available in newer models can be substantial. Modern heat pumps achieve coefficients of performance (COP) much higher than units from just a decade ago, while advanced controls and variable-speed drives optimize performance across varying load conditions.

These efficiency gains compound over time, particularly in facilities with high thermal loads. Additionally, newer equipment typically features enhanced diagnostics, predictive maintenance capabilities, and longer service intervals, reducing total cost of ownership. There are often grants or subsidies available for switching to more efficient equipment, further reducing the cost.

Consider the broader system integration when upgrading – modern equipment often enables better coordination between heating, cooling, and ventilation systems, unlocking additional efficiency gains that wouldn't be apparent when evaluating components in isolation.

 

4. Integrate Renewable Energy

Solar panels and other renewable energy sources offer a path toward grid independence while dramatically reducing carbon footprints. The key is right-sizing renewable installations to match your facility's energy profile and thermal requirements.

When combined with waste heat recovery and efficient thermal systems, renewable energy can transform facilities from net energy consumers to net-zero or even energy-positive operations.

Battery storage and thermal storage systems can help manage the intermittent nature of renewable energy, storing excess capacity during peak generation periods for use during high-demand periods. This approach reduces peak demand charges while providing backup capability and grid stabilization benefits.

 

5. Carbon Capture and Storage

 

For emissions that cannot be eliminated through efficiency improvements and renewable energy, carbon capture and storage technologies provide a pathway to neutrality. While these technologies are still evolving, pilot programs and early deployments are demonstrating viability for industrial applications.

 

Direct air capture systems can be integrated with existing HVAC infrastructure, using excess renewable energy capacity to power carbon removal processes. For facilities with significant process emissions, point-source capture systems can be more cost-effective than atmospheric removal.

 

The economics continue to improve as carbon pricing mechanisms mature and technology costs decline. Organizations implementing comprehensive decarbonization strategies today position themselves to integrate these technologies as they become more accessible, completing their journey to carbon neutrality.

 

Starting Your Decarbonization Journey

 

For companies just beginning their decarbonization efforts, I recommend partnering with experts from the start. While it might sound complicated, engaging with specialists significantly simplifies the process.

 

The next step is to conduct a comprehensive assessment of your facility's utility usage and, if possible, perform a complete feasibility study to get a holistic view of the potential solutions.

 

However, you don't need to conduct an in-depth study of everything right away. Instead, apply what I call the 20/80 rule – focus on the 20% of efforts that will yield 80% of results. Some obvious savings can be quickly identified and evaluated using higher-level financial metrics like NPV and cash flow analysis. 

 

 

Success Stories

 

Two recent projects highlight successful decarbonization approaches:

 

Toronto Ice Rink

Halton Hills in Ontario was planning on replacing its ice rink’s gas boilers with electrical boilers. CIMCO offered them an ammonia heat pump instead, which can produce 180 °F heat for the hydronic loop. The system has been operating successfully for over a year.

CIMCO - Halton Hills

 

Montreal Food and Beverage Facility 

A facility needed to replace fossil fuel boilers producing steam for pasteurization processes. CIMCO implemented a high-temperature heat pump as an alternative. After several months of operation, the payback has been outstanding with a quick return on investment.

CIMCO -Food and beverage pasteurization

 

Conclusion

 

Decarbonization isn't just a trend, it's becoming the new standard for how businesses operate. By taking practical steps toward reducing carbon emissions, companies can achieve both environmental and financial benefits while preparing for a more sustainable future. The strategies outlined here, from waste heat recovery to equipment optimization, represent proven pathways that deliver measurable results without requiring wholesale operational changes.

 

The key to success lies in starting with the fundamentals: assess your current systems, identify the highest-impact opportunities, and implement solutions that align with your equipment replacement cycles and capital planning. Whether you begin with simple waste heat recovery or pursue comprehensive thermal system integration, each step builds momentum toward greater efficiency and reduced environmental impact.

 

The companies that act decisively today will not only meet tomorrow's regulatory requirements but will also enjoy the competitive advantages that come with lower operating costs and enhanced sustainability credentials.

 

 


 

Related Posts 

 

Industrial Heat Pumps are the Past, Present and Future

For industrial heating, facilities generally have two options: opt for gas-fired furnaces, boilers and hot-water heaters, or embrace heat pumps. One of these options carries significantly more risk than the other.
Read more

Interconnected Efficiency: Leveraging Ammonia Heat Pumps for Sustainable Manufacturing

In today's rapidly evolving industrial landscape, manufacturing plants face increasing pressure to maximize operational efficiency and minimize costs while simultaneously meeting their current and future environmental goals and objectives.
Read more

Maple Leaf Foods, Manitoba

Maple Leaf Foods Manitoba still reaping benefits of CIMCO's ECO CHILL® Ammonia Heat Pump
Read more

Have Questions? Speak with the experts.

Connect with CIMCO today to learn more.

Contact us